20+ Yrs
R&D Mastery
Shaoxing HQ Engineering
500,000 SQ FT PRODUCTION FACILITY • RAYONG, THAILAND
OEM / ODM Production Powerhouse & Industrial Capabilities
Supplying global retail titans with over 2,000,000 finished textile units per month. OEKO-TEX® & Walmart FCCA audited, equipped with CNC laser cutters, high-frequency ultrasonic seam welders, and automated color spectrography.
500,000Sq Ft Factory Floor
2,000,000+Monthly Units Output
AQL 2.5Strict QC Standard
3 - 5 DaysExpress Lab Dip Turnaround
30 - 45 DaysFOB Laem Chabang Delivery
Industrial Footprint & Global Operations
Built for High-Volume Supply Chain Resilience
Joyful Day Shaoxing CHINA (Head Office) leads our global manufacturing strategy, centralized raw material sourcing, and advanced textile R&D. Combined with our 500,000 sq ft heavy industrial manufacturing facility in Rayong, Thailand and regional hub in Ras Al Khaimah, UAE, Joyful Living provides complete supply chain resilience and tariff-optimized global fulfillment for North American, European, and Middle Eastern retail networks.
Joyful Day Shaoxing CHINA (Head Office)
Global headquarters driving product innovation, material engineering, commercial supply chain management, and international buyer support.
Rayong, Thailand Manufacturing Facility
500,000 sq ft manufacturing plant located 45 minutes from Laem Chabang Deep Sea Port, enabling tariff-optimized container shipping.
Middle East Distribution Hub (RAK, UAE)
Our Ras Al Khaimah facility provides rapid regional fulfillment, local sample dispatch, and buyer showrooms.
500K
Sq Ft Facility
Rayong Industrial Park
Global Tri-Hub Operations Network
Anchor operations at Joyful Day Shaoxing CHINA (Head Office), scaled manufacturing in Rayong, Thailand, and Middle East logistics in Ras Al Khaimah, UAE—exporting to major retail networks in 35+ countries.
Global Compliance & Auditing
Verified Standards for Global Retail Partners
We pass annual social compliance, security, and quality audits required by Tier-1 North American and European big-box retailers.
Retail Audit Verified
Walmart FCCA, ES & SCS Audited
Full compliance with Factory Capability & Capacity Audits (FCCA), Ethical Sourcing (ES), and Supply Chain Security (SCS) protocols. Certified for immediate vendor onboarding.
FCCA Audit ES Ethical Standard SCS Security
Material Safety Standard
OEKO-TEX® Standard 100 & BSCI
Every yarn, dye, TPU membrane, and backing compound is certified free from harmful chemicals, formaldehyde, and heavy metals. Social accountability audited under BSCI.
OEKO-TEX® 100 BSCI Audited REACH Compliant
Machinery & Automation Fleet
Precision Equipment Infrastructure
Eliminating human error through automated cutting, high-frequency ultrasonic seam welding, and computerized tufting lines.
Rayong Facility Automated Fleet
Sub-Millimeter Accuracy100% Automated
High-Precision CNC Laser Cutting Machinery
Automated CNC multi-ply laser cutters engineered for high-speed pattern cutting across memory foam fleece, PEVA, polyester curtains, and waterproof TPU membranes with zero edge fraying.
Cutting Precision:±0.1 mm Optical Tolerance
Multi-Ply Capacity:Up to 100 Plies Simultaneously
Edge Finish:Laser Thermal Sealed Edges
Fabric Efficiency:98.4% Material Utilization
In-House QA / QC Lab Standards
In-House Quality Control & Inspection Capabilities
Our Rayong manufacturing complex operates a fully equipped laboratory and isolated clean rooms, executing 12 standardized physical, colorimetric, and safety inspection protocols before container sealing.
Material & Performance
Inspect Full Protocol Specs
Grams Per Square Meter (GSM)
Precision Circular Cutter & Digital Scale Balance
Verifies exact fabric weight and pile density for consistency across production batches.
Std: ASTM D3776 / ISO 3801
Rayong QA ProtocolView Specs
Material & Performance
Inspect Full Protocol Specs
Digimatic Thickness Gage
High-Precision Digital Gauge
Measures memory foam core depth and bath mat pile height with millimeter accuracy.
Std: ISO 5084 / ASTM D1777
Rayong QA ProtocolView Specs
Material & Performance
Inspect Full Protocol Specs
Foam Indentation Hardness Test
IFD Compression Testing System
Evaluates memory foam rebound rate, density, and long-term ergonomic support.
Std: ASTM D3574 Test B1 (IFD 25%)
Rayong QA ProtocolView Specs
Material & Performance
Inspect Full Protocol Specs
Anti-Slip Test
Coefficient of Friction (COF) Tester
Ensures bath rug backings (SEBS / Dot Glue) deliver maximum grip on wet tile surfaces.
Std: ASTM F1677 / ISO 13287
Rayong QA ProtocolView Specs
Color & Fastness
Inspect Full Protocol Specs
Color Controller Light Box
Multi-Source Spectral Light Cabinet (D65, TL84, UV)
Inspects fabric color consistency and eliminates metamerism under standardized lighting conditions.
Std: AATCC EP1 / ISO 105-A02 (Grade 4-5)
Rayong QA ProtocolView Specs
Color & Fastness
Inspect Full Protocol Specs
Color Fastness to Rubbing Test
Electronic Rotary Crockmeter
Tests color stability against wet and dry friction to prevent dye bleeding or transfer.
Std: ISO 105-X12 / AATCC 8 (Grade 4.0 Minimum)
Rayong QA ProtocolView Specs
Color & Fastness
Inspect Full Protocol Specs
Wash & Drying Test
Launder-Ometer & Standard Lab Dryer
Simulates repeated commercial laundering cycles to evaluate shrinkage and color fading.
Std: AATCC 61 / ISO 105-C06
Rayong QA ProtocolView Specs
Color & Fastness
Inspect Full Protocol Specs
Freeze Test
Environmental Climate Chamber
Subjects backing materials and foam to low temperatures to guarantee zero cracking during transit.
Std: ISO 812 / ASTM D2137
Rayong QA ProtocolView Specs
Safety & Inspection
Inspect Full Protocol Specs
Cloth Inspection
Illuminated Roll Inspection Table
Scans raw fabric rolls for weaving flaws, oil spots, or width discrepancies before cutting.
Std: ASTM D5430 Four-Point System
Rayong QA ProtocolView Specs
Safety & Inspection
Inspect Full Protocol Specs
Needle Inspection
Conveyor Belt Metal Detector
Automatically scans packed cartons and individual bath rugs for broken needle fragments.
Std: Fe-1.0mm Sensitivity Calibration (Japan Apparel Standard)
Rayong QA ProtocolView Specs
Safety & Inspection
Inspect Full Protocol Specs
Separation Needle Inspection Room
Isolated Clean Inspection Zone
A dedicated, controlled zone strictly reserved for final needle sweeps prior to packaging.
Std: ISO 14644 Cleanroom Protocol / Strict Needle Logbook
Rayong QA ProtocolView Specs
Safety & Inspection
Inspect Full Protocol Specs
Mobile Needle Inspection
Handheld Wand Detector
Provides secondary spot-check verification along stitched borders and thick memory foam edges.
Std: Fe-0.8mm Handheld Sensitivity Benchmark
Rayong QA ProtocolView Specs
In-House QA / QC Testing Lab
AQL 2.5 Strict Inspection Checkpoints
Every manufacturing batch undergoes four stages of rigorous testing before container loading: raw yarn inspection, inline tufting check, backing adhesion test, and final AQL 2.5 pre-shipment sampling.
50+ Commercial Wash Cycle Durability
Testing backing adhesion, fiber shed, and dimensional stability through 50 continuous machine washing cycles.
Hydrostatic Head Water Pressure Test
Verifying TPU membranes and shower curtain hydrophobic coatings under 10,000mm+ water pressure head.
Computerized Spectrophotometer Color Matching
Matching exact Pantone TCX/TPX shades under D65, CWF, and TL84 lightbox illumination sources.
Monthly Line Production Breakdown
Our scalable production lines are allocated across core home textile categories:
Memory Foam Bath Rugs & Sets800,000 units/mo
Waterproof Shower Curtains500,000 units/mo
Window & Kitchen Curtains400,000 units/mo
TPU Mattress Protectors300,000 units/mo
Multi-SKU mixed container loading supported across all lines.
Direct Factory Procurement Desk
Request Custom Quote & Swatch Sample Kit
Connect directly with our engineering and procurement team in Rayong, Thailand. Receive custom FOB/CIF quotes, technical specs, and lab dips within 24 hours.
3 - 5 Day Express Swatch Dispatch
Custom Pantone-matched lab dips and material swatches sent globally via DHL/FedEx.
Flexible MOQ & Multi-SKU Container Loads
Consolidate bath rugs, shower curtains, and bedding covers in single shipment loads.
Walmart & Target Factory Audit Compliant
Full FCCA, SCS, and OEKO-TEX® Standard 100 documentation furnished upon request.